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Marelli showcases propulsion and thermal innovations at Auto China 2026

New cooling pump, flex fuel system, and advanced thermal solutions enhance energy efficiency, reduce emissions, and support diverse hybrid and electric powertrain architectures.

  www.marelli.com
Marelli showcases propulsion and thermal innovations at Auto China 2026

Automotive engineering, electrification, and thermal management are evolving as manufacturers balance efficiency, emissions, and performance across diverse powertrain architectures. In this context, Marelli is presenting a portfolio of propulsion and thermal innovations at Auto China 2026 (Beijing, China, 24 April–3 May 2026, Booth W2B08, Hall W2, NCIEC), highlighting solutions designed to support both conventional and electrified vehicle platforms.

The technologies address key challenges in modern vehicle development, including energy efficiency, thermal optimization, and flexibility across different propulsion systems.

Modular cooling solutions for electrified transmissions
A central highlight is the new e-Transmission Cooling Pump, designed to deliver on-demand oil cooling for e-axles and dedicated hybrid transmissions (DHT). The system is based on a modular architecture with integrated electronics and brushless motor technology.

Key technical characteristics include:
  • Energy efficiency: Approximately 30 W lower consumption compared to typical market benchmarks
  • High system efficiency: Around 40% efficiency for transmission control applications
  • Multi-voltage compatibility: Available in 12 V and 48 V configurations
  • Modular design: Adaptable for multiple transmission-related applications
The solution improves thermal control and contributes to both electric driving range and fuel efficiency in hybrid systems.

Flex fuel technology for diverse propulsion strategies
To support internal combustion and hybrid powertrains, Marelli is also presenting its flex fuel system, designed for 3- and 4-cylinder engines. The system enables the use of biofuels and ethanol while maintaining performance and emissions control.

Functional features include:
  • Automatic fuel detection: Optimizes combustion parameters based on fuel composition
  • Integrated fuel rail heating: Ensures reliable cold starts
  • Adaptability to regional fuels: Supports different market requirements
This technology provides flexibility for manufacturers addressing varying regulatory and fuel availability conditions.


Marelli showcases propulsion and thermal innovations at Auto China 2026

Thermal management solutions for hybrid and electric vehicles
Marelli’s Green Technologies portfolio focuses on optimizing thermal energy management to improve efficiency in electrified vehicles. At Auto China 2026, the company is presenting several solutions designed to reduce size, weight, and energy consumption.

Highlighted technologies include:
  • High-Performance Chiller: Enhances battery cooling through improved heat exchange, supporting higher charging rates and stable temperature control
  • eAxle Oil Cooler: Uses optimized internal fin and flow structures to increase cooling efficiency while maintaining compact dimensions
  • Full Aluminum Radiator: Provides efficient low-temperature cooling for battery systems in electric vehicles, combining lightweight design with flexible integration
All three systems use mono-material aluminum construction, supporting recyclability and reducing environmental impact.

Compact design and energy optimization
A common design principle across these solutions is miniaturization, enabling reduced mass and volume while maintaining thermal performance. This contributes to:
  • Lower energy consumption: Improved efficiency at the vehicle level
  • Extended driving range: Better thermal control for batteries and power electronics
  • Flexible integration: Adaptation to different vehicle architectures
Such characteristics are critical for next-generation hybrid and electric vehicles, where packaging constraints and energy efficiency are closely linked.

Global development model for automotive innovation
The technologies presented have been developed through a distributed engineering model that combines global coordination with localized development and production capabilities. This approach supports faster adaptation to regional market requirements and accelerates time-to-market for new solutions.

By integrating propulsion and thermal innovations, Marelli addresses key aspects of powertrain evolution, supporting manufacturers in optimizing performance, efficiency, and sustainability across a wide range of vehicle platforms.

Edited by Natania Lyngdoh, Induportals Editor — Adapted by AI.

www.marelli.com

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